Duct Fan Motor

Duct Fan Motor

This motor series powers inline duct fans, centrifugal exhaust units, and continuous air handling systems. Designed for tight enclosures with restricted airflow, it combines precision-balanced cast rotors, sealed deep-groove ball bearings, and automatic thermal overload cutouts. The design maintains stable speed and low operating temperatures under high static pressure resistance across extended duct networks.

Duct Fan Motor for High Static Pressure Ventilation Systems

 

Single-phase and three-phase electric motors built for continuous duty in inline air movement equipment and commercial exhaust assemblies.

 

Product Overview

 

This motor series powers inline duct fans, centrifugal exhaust units, and continuous air handling systems. Designed for tight enclosures with restricted airflow, it combines precision-balanced cast rotors, sealed deep-groove ball bearings, and automatic thermal overload cutouts. The design maintains stable speed and low operating temperatures under high static pressure resistance across extended duct networks.

 

Key Features of Duct Fan Motor

 

S1 Continuous Duty Rating: Operates continuously at full rated load without thermal degradation or winding breakdown.

 

ISO G2.5 Dynamic Balance: Two-plane balanced rotors limit structure-borne vibration, keeping operational sound levels below 48 dB(A).

 

Automated Thermal Protection: Internal thermal cutouts automatically disconnect power if duct blockages cause internal temperature spikes.

 

IP55 Sealed Enclosure: Protects internal copper windings and laminations against moisture and dust accumulation inside ventilation channels.

 

Multi-Speed and EC Compatibility: Supports triac voltage regulation, multi-tap speed connections, or 0-10V signal control.

 

Technical Specifications

 

Feature

Technical Value

Motor Type

Permanent Split Capacitor (PSC) / Electronically Commutated (EC)

Output Power

25W - 550W

Input Voltage

115V / 230V / 400V (50/60 Hz)

Rated Speed

1400 RPM / 2800 RPM

Insulation Class

Class F (155 deg C)

Ingress Protection

IP55

Bearing System

Dual Shielded Deep-Groove Ball Bearings

Bearing Life

L10 >= 40000 Hours at 60 deg C

Acoustic Noise

<= 48 dB(A) at 1 Meter

Housing Material

Extruded Aluminum / Zinc-Coated Steel

Ambient Operating Temp

-20 deg C to +60 deg C

 

Applications of Duct Fan Motor

 

Inline Centrifugal Duct Fans: Drives backward-curved impellers operating against elevated pressure losses.

 

Commercial Kitchen Exhaust: Powers air extraction systems requiring continuous torque under warm, humid conditions.

 

Energy Recovery Ventilation: Supplies stable continuous airflow for air exchange units in commercial facilities.

 

Industrial Air Boosters: Maintains air velocity across extended duct runs in large indoor spaces.

 

Filtered Air Systems: Supplies steady static pressure required to draw air through multi-stage filter banks.

 

Motor Configuration & Customization

 

Shaft Modifications: Custom shaft diameters, step lengths, dual flat ends, and stainless steel material options.

 

Winding Adjustments: Customized wire gauges and stack lengths to match specific torque and RPM requirements.

 

Connection Assemblies: Customized lead wire lengths, terminal plugs, and sealed conduit boxes.

 

Mounting Interfaces: Custom belly-band brackets, vibration isolators, and mounting flange geometries.
 

OEM / ODM Solutions

 

We partner with original equipment manufacturers to deliver tailored motor assemblies:

 

Impeller Matching: Electrical and torque curve alignment based on specific fan blade profiles and airflow requirements.

 

Rapid Sampling: Functional prototype production within 12 working days for air-bench and acoustic validation.

 

In-House Validation: Load testing, insulation resistance testing, thermal rise measurement, and dynamic balance verification before shipment.

 

Production Consistency: Automated winding and 100 percent automated end-of-line testing for uniform performance across full production lots.

 

Manufacturing Standards

 

Vibration Resistance: Every rotor passes dynamic balancing checks to prevent frame resonance in light-sheet ductwork.

 

Material Selection: High-permeability silicon steel and 100 percent pure copper magnet wire reduce electrical losses and thermal buildup.

 

End-of-Line Verification: Every production unit undergoes automated testing for current draw, operational sound, and high-voltage dielectric insulation.

 

In-House Production: Stamping, die-casting, winding, and final assembly are managed under strict internal control systems.

 

FAQ

 

Q: What is the main difference between PSC and EC duct fan motors?

A: PSC motors run on alternating current using a run capacitor, offering reliable fixed or multi-speed operation. EC motors convert AC power to DC internally, providing up to 70 percent electrical efficiency and precise speed adjustment through 0-10V control signals.

Q: How does static pressure impact motor selection?

A: High static pressure increases mechanical drag on the fan blade, raising internal operating temperatures. Motors used in these applications require Class F insulation, continuous duty ratings, and proper reserve torque to prevent thermal overload.

Q: Can mounting brackets be customized for existing fan housings?

A: Yes. Shaft geometry, mounting hole locations, belly-band rings, and flange dimensions are customized directly according to engineering drawings or physical samples.

Q: How is bearing service life calculated?

A: Motors use dual deep-groove ball bearings filled with high-temperature synthetic grease. This assembly withstands axial and radial loads from fan impellers, yielding an L10 operational life exceeding 40000 hours under rated continuous duty.

Q: What safety systems prevent motor failure during air blockages?

A: Motors feature internal thermal cutouts connected directly to the winding circuit. If internal temperatures exceed safety limits due to airflow restrictions, power is automatically interrupted to protect the motor structure.

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